3925 Stern Ave, Saint Charles, IL 60174

In-House Metal Fabrication Services
Under One Roof

From precision enclosures and chassis to commercial food service components and telecom racks — HFI manufactures custom fabricated parts for OEMs across ten industries.

Full-service metal fabrication since 1966 — 65,000 sq ft facility serving the restaurant, data center, custom OEM, and telecom industries.

We specialize in stainless steel but have extensive experience in cold-roll, aluminum, galvanized, aluminized, copper, brass, and other hot-rolled products. We commonly manufacture 10-to-22-gauge materials with capabilities up to 1/2 inch. ISO 9001 certified for quality management.

Our Services

Every capability in-house — from prototype to production.

Cutting

2 high-speed fiber lasers with auto load/unload tower. 24/7 automated production on ferrous and non-ferrous metals up to 1/2 inch.

Bending

10 press brakes up to 14 feet. Programmable back gauges, precision controllers, and one robotic bend cell.      

Spot Welding & Hardware Inserts

Resistance spot welding and PEM® hardware insertion for durable, production-ready assemblies. Strong joints, secure fastenings, less secondary work.

Welding

5 six-axis robotic welding cells plus MIG and TIG welding for precision fabrication. Specializing in stainless steel, aluminum, and cold-rolled steel for prototype through production.

Grinding Polishing

High-quality stainless steel grinding and polishing — from paint prep to food-grade finishes, backed by 60 years of welding and polishing expertise.

Finishing

Paint, anodizing, plating, passivation, silk screening, and laser etching. Top Chicagoland vendors for consistent cosmetic and functional surfaces.

Assembly & Kitting

PEM® hardware insertion, riveting, sub-assemblies, kitting, and technical spot welding. Auto-feed tooling for nuts, studs, and standoffs.

Programming

CAD/CAM programming for SOLIDWORKS, DXF, and DWG files to support accurate, efficient, and production-ready manufacturing.

Quality

ISO 9001 certified. Real-time traceability, calibrated inspection, first article reports on request. Full documentation for regulated industries.

Delivery

Local delivery throughout the Chicago area. Reliable freight for nationwide shipping. JIT scheduling available for production partners.

Why HFI for Your Next Project?

60 years of consistent quality, backed by real certifications.

ISO 9001 Certified

Quality management systems certified by NSF-ISR. Real-time traceability, calibrated inspection, and documented processes.

65,000 sq ft Facility

Ample capacity for high-volume production runs. 24/7 automated laser operation with material handling tower.

90-Day Warranty

All products warranted against defects in materials and workmanship. First article reports available on request.

Ready to Start Your Project?

Send us your drawings, and we’ll respond with a quote.

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