3925 Stern Ave, Saint Charles, IL 60174

60 Years of Sheet Metal Fabrication
From a Welding Venture to ISO 9001 Excellence

Founded in 1966 by Walter L. Howler, HFI has grown from a part-time welding operation into a 65,000 sq ft ISO 9001 certified fabrication facility serving four industries.

Our history is one of steady growth — expanding facilities, evolving capabilities, and a commitment to quality that has never wavered.

Walter L. Howler learned quickly that service and quality are the keys required to build a solid foundation for a growing company. These business practices allowed his customers to request Howler Welding to expand into different aspects within the manufacturing industry. Today, under the ownership of Bryan McCusker, HFI Manufacturing maintains exceptionally low turnover, with over a third of employees having 10+ years of tenure.

1966

Founded

65,000

Sq Ft Today

ISO

9001 Certified

Our Journey

1966 – Present

The Beginning
'60s

A Part-Time Welding Venture

1966 — 1967

What started as a one-man welding operation in the Chicago area would grow into a regional fabrication powerhouse. Walter L. Howler’s dedication to quality and service laid the groundwork for six decades of growth.

1966

Custom Welding Founded

Walter L. Howler founds HFI, under the name of Custom Welding, as a part-time venture.

1967

H & H Welding

The company becomes H & H Welding — the first of several name changes as the business evolves.

1970

Howler-Rice Welding

Company renamed as the partnership structure evolves.

1972

Sheet Metal Fabrication Begins

The pivotal moment — Walter hires experts, researches fabrication, and renames the company Howler Fabrication & Welding, Inc.

1974
Howler Welding Inc.

Howler Welding Inc 1974
1978

Logo Experimentation

The 70’s spirit of experimentation inspired some new logo designs.
Howler Fabrication and Welding Inc 1978

1979
Howler Fabrication & Welding, Inc.

Howler Fabrication and Welding Inc 1979
Expansion Era
'70s

Diversifying Into Sheet Metal

1970 — 1979

Walter researched sheet metal fabrication, hired experts, and pivoted the company into an entirely new discipline. This decision set the course for the next 60 years of HFI’s growth into a full-service fabrication house.

New Home
'80s

Outgrowing Addison, Moving to West Chicago

1988

By the mid-1980s, Howler Fabrication had outgrown its 12,000 sq ft building in Addison. In 1988, Walter relocated to a 30,000 sq ft facility in West Chicago — most equipment was upgraded and the company name officially changed to HFI.

1988

Relocation to West Chicago

30,000 sq ft facility, upgraded equipment, and a new name — HFI is born.

HFI logo 1988

1993
HFI Branding Refresh

HFI logo-1993
1995

Expansion to 48,000 Sq Ft

An additional 18,000 sq ft added, bringing the total facility to 48,000 sq ft.

198

West Chicago Facility

West Chicago Old Facility
Doubling Down
'90s

Expanding to 48,000 Square Feet

1993 — 1998

HFI again outgrew capacity. An additional 18,000 sq ft was added to the West Chicago location, bringing the total to 48,000 sq ft. The facility photo below shows the footprint that would serve the company through the next era of stability.

Building Momentum
2000– Present

Growth, Innovation, & Expansion

2000 — 2026

Since the early 2000s, HFI has continued to expand its capabilities, strengthen its reputation for precision manufacturing, and invest in new technologies and facilities. From the 2018 rebrand to the 2024 building expansion, the company remains focused on quality, innovation, and long-term customer partnerships.

2000–2015

Growth & Stability

HFI expanded its capabilities and strengthened its reputation for precision manufacturing across the restaurant, medical, telecom, and data center industries. During this period, the company focused on continuous growth, quality, and building long-term customer relationships.

2018

New Ownership — HFI Manufacturing

Under Bryan McCusker, fresh branding and a renewed market presence while maintaining a strong connection to six decades of history. 58 cross-trained employees deliver consistent quality across four industries.

HFI logo with dark background
2024

New Building Expansion

HFI Manufacturing expanded its facility to support continued growth, increased production capacity, and enhanced operational efficiency. The expansion reinforces the company’s commitment to serving customers with advanced manufacturing capabilities and long-term scalability.

HFI MFG 60 years in business

HFI Celebrating Sixty Years in Business

60 Years. Countless Parts. One Commitment to Quality.

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